Kalpak Instruments and Controls
Kalpak Micro Leak tester MELD-4000 Mass Flow Based
For Accurate Objective and Fast dry air leak testing
The MASS FLOW based Micro Leak Tester MELD-4000 senses flow rate. It uses the method of Thermal Mass Flow measurement to test leaks. Mass Flow Testing is useful where leak is specified in standard flow units, with part to part internal volume variations, where test pressure causes test part deflection with high leakage flow. Thermal mass flow meter automatically compensates for variations in pressure & temperature & measures the actual mass of gas leaked.Because of its low flow sensitivity, it is well suited for detecting small leaks or leaks in large volume enclosures. This method is based on a single point measurement, which is more accurate & can be completed in less time. The impact of uncontrolled variables is further reduced. Thermal mass flow meter provides a fast & reliable measurement of the leak flow in standardized units of mass. It gives electronic output, no dials or gauges to be misread & is portable & easy to use for in-process testing.
- Fully programmable test pressure limits, allowable leak rate, test cycle times to suit individual application.
- Short testing time.
- Low investment and running cost.
- Objective and quantified statement of quality with GO-NO GO results.
- Sufficient accuracy.
- User friendly and fully automatic machine with/ without pneumatic/ hydraulic fixtures can be provided.
- Applications
- Specifications
- Features
- Kalpak Leak Software
Automotive |
Air Brake Circuit, Ball Valve Casing, Bellows Seal, Brake Accumulator, Brake Circuit, Brake fluid reservoir, Brake master cylinder, Camshaft Cover, Castings, Clutch Master, Clutch Housing, Cylinder Block, Differential, Engine Block, Engine Combustion Chamber, Engine Cover, Exhaust Manifold, Exhaust Pipe, Fuel float, Fuel injector, Fuel Nozzle, Gear Box Housing, Heater Core, High and Low Pressure fuel Circuit, Injection fuel circuit, Intake manifold, Intake Valve, Manual Transmission, Muffler Oil Circuit, Oil Heater, Oil Manifold, Piston, Power Steering Reservoir, Pump Housing, Silencer, Shock Absorber, Hydraulic, Spiral wound gaskets for camshaft, Camshaft, Cylinder Head, Engine, Steering Box( Hydraulic), Supercharger, Tank Fluid Circuit, Throttle Body, Transfer Case, Turbo Compressor, Washer Fluid reservoir. |
Automotive Components |
Air Filter, Battery, Carburetor, Catalytic Converter, Diesel Filter, Diesel Injector, Flow Control Valve, Fuel Cap, Fuel Filter, Fuel Gauge, Fuel Pump, Fuel Tank, Gas tank, Gear Box, Heat Exchange, Horn, Hydraulic Pump, Oil Cooler, Oil Filter, Oil Gauge, Oil Pressure Switch, Oil Pump, Power Steering Pump, Pressure Relief Valve, Pneumatic Spring, Radiator, Rubber Hose, Shock Absorber, Spark Plug, Tank, Fuse Box, Fuel Circuit, Thermostat, Vacuum Solenoid, Water Fluid Pump, Water Pump |
Engineering |
Valves, Seated Assemblies, Pumps, Hydraulic Systems, Refrigerant Systems, Castings, Heat Exchangers, Radiators, Aerosol Cans |
Food and Pharmaceuticals |
Packing Tins, Bottles, Plastic Jars, Cookers, Boilers, Vacuum Flasks, Aerosol Cans, Containers |
Medical |
Containers, Catheters, Anesthetic and IV systems, Filters |
Defense and Aerospace |
Fuel Tanks, Valve Assemblies, Wave Guides |
Model |
MELD - 4000 |
| Technology | Mass Flow Based |
Test Pressure |
Up to 100 Bar |
Leak Measurement |
0.1 cc/min. and above |
Accuracy |
1: 10000 parts |
Customization |
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We can develop complete turnkey leak test solutions for your applications using our engineering expertise in application of leak detection techniques, Design of Electrical and Electronics circuitry, Pneumatic and Hydraulic Clamping/ Sealing Fixtures/ PLC based programmable loading and Unloading Systems |
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- Process counter and statistical calculations.
- Remote computer controlled programming and execution.
- Statistical process control software for use on PC.
- Bi- directional Interface to communicate with other devices
- Interface with machine control and highways.
- Customized Manual/ Pneumatic or hydraulic Clamping/Sealing Test fixtures.
User friendly, Easy to Load and Easy to Operate.
No Special Training required.
User friendly Screen with complete evaluation and
presentation of test results in Tabular formats.
Online/Receive Options. Report Screen for Data entry and
to generate reports.
Layout design of Parameters, results can be preprogrammed
as per user requirements Easy Access to results of past data.
Test Screen